Two Happy Concrete Campers. Even with a bit of a messy cleanup. The end result is amazing. The slight overhang of the hearth seems to “lighten” the massive form of nearly 3000 lbs of concrete. We will paint the underside edge black and perhaps install LED lights to further enhance the illusion that the hearth is floating above the floor.
While the wood stove is out of the way, it was a good time to work on the wall behind it. Here I am boxing in some electrical conduit that didn’t quite match up with where the wall ended up. This will get plastered over and should pretty much disappear.Now to plaster the wall. We were going to install the slate stone veneer all the way up to the soffit on this wall but we changed to having a partial stone wall. Again, it was much easier to do this with the stove out of the way. With the plastering done, now it’s time to move the wood stove up onto the hearth. How do two “Old Guys” lift a 500lb stove up 12″?……. Very carefully.It involved tilting it back and forth onto and ever increasing stack of 2X6′s
Next up, the big “reveal”
A little Planning, a little Cutting …… A little Mud… And Viola! Note the clever built-in slot to hold the fire Poker.Originally we were going to have the stone go all the way up to the soffit but now we are going to add a trim board (mantle) at this level and plaster the rest of the wall. We will use the left over stone on the back of the bar counter.
The form and reinforcing for our hearth is all ready for concrete. The metal flashing for the front edge should create a smooth surface. The inset at the bottom of the form is in place. This “negative space” will create the illusion that the hearth is floating above the floor. Tim from Newport Readymix showed up with a yard of concrete. (He backed up the entire length of our driveway). It was sure nice not having to mix it ourselves.This is where Erik & Eric came in. They shuttled the concrete into the house via wheelbarrows. And we proceeded to fill up the form. Thanks guys, we couldn’t have done it without your help.Some screeding and troweling and………….Voila!…..The pipe sticking out is to provide combustion air from the outside for the wood stove. The orange think sticking out of the concrete will leave a slot for Jeff’s fire poker. After about seven hours of setting, we scrubbed off the top surface to create an exposed aggregate look, and this is the result………
I can’t wait to remove the forms to see how the rest of the hearth looks. But that will be some time yet.
Although our concrete hearth will be about a foot thick, it will appear to “float” above the floor.This bit of optical trickery will be achieved by a 5 inch indentation at the bottom of the form created using ridged foam. After the concrete has set, we will remove the foam. We will also be lining the upper inside edge of the form with a continuous band of metal flashing. This should give us a perfectly smooth “face” on the hearth which will be a nice contrast with the exposed aggregate top surface. Thanks to Jeff for the inspiration to create the floating concrete effect.
The black pipe sticking out of the floor is for bringing in combustion air for the wood stove from the outside . (rather than creating a draft through doors and windows)
Well, these may not be around 900 years from now but the concrete that will be formed by them very well could be.This is the shape that our raised hearth will be. It will end up being about 12″ thick. That’s going to be about a yard of concrete. The wall behind it will have a stone face.This is the framing for what will be a TV cabinet. What I am hoping it to create a mechanism that will lift the TV out of the cabinet so it can “hide” when we are not using it. Of course we could purchase one but that would go against my creative spirit. (not to mention the amount of money in my wallet). But for now, when we get a TV, it will sit on top.
Anyway, the cement truck should be arriving on my birthday next week. We decided to save our backs from mixing concrete.
After coming down with a case of the Shingle, work has slowed a bit. I found I could only work for a short bit then have to rest.We did however manage to finish putting up the special wall board (Schluter Board) behind the wood stove that will eventually have a rock facing.And we finished plastering and painting the pantry. Here I am putting up the vent pipe that is part of our whole house ventilations system. It was ugly plastic so I painted it silver.The old pantry shelf that we kept from our house in Toledo.Jeff having fun organizing.
Now we are going to work on a raised wood stove hearth.
First comes the plasterboard. (a specially formulated type of sheetrock)Then comes the Plaster…. Well actually it’s joint compound mixed with some quartz sand and a little lime thrown in for good measure. Kind of a poor man’s plaster. But the results from these non-professional hands still looks pretty good.
We have been working on the framing between the living room and master bedroom.This also includes the framing around our pantry. One of the great things about our building process is that it is easy to make changes. We have increased the size of the pantry considerably.It’s a bit difficult to make out the plan with all these “Sticks” but we are very happy with how the design is working out.
We worked on the Bar counter which butts up to the curved corner wall between the kitchen and living room. In order to ensure a good fit, I made a template first. Then I cut the plywood (same plywood as the kitchen counter) to fit.The clear coated Poplar plywood looks really nice and has an interesting grain coloration right in the center. Eventually, we would like to have some sort of solid surface counter like granite or concrete but for now this will do,